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Exsisting
PGC 5.0 MRP with AI sorting
Difficult to separate plastics
Many Labours are needed
Limited recycling capability
Quality of recycled plastics?
Need expertise & interact with multiple machinery suppliers
Problem not solved
Advanced AI-Powered High speed Plastics Sorter
Less Human Resources
20T/day and above
Good grade recycled PP,PE (LLDPE LDPE, HDPE), PS & PET
PGC - Total Solution Provider
Reliable & Higher Customer Satisfaction
Streamlined recycling operations reduce waste, boost compliance, and create new opportunities for public sustainability initiatives.
Impact Beyond Recycling
Our system benefits governments, industries, and the planet — driving efficiency, ensuring sustainability, and enabling circular economy growth.
Government — 95% Efficiency Uplift
Industry — 90% Productivity Gain
Planet — 85% Environmental Impact Reduction
Our Mission
To make recycling smarter and more efficient for a cleaner planet.
Our Vision
A world where technology powers circular sustainability.
Built to Perform — Every Step Automated.
Our AI-powered MRP System runs 21 hours a day, 320 days a year with optimized automation, predictive maintenance, and global integration across India, Singapore, Malaysia, and the Middle East.
Each component communicates in real-time, ensuring smooth coordination between sorting, shredding, extrusion, and packing systems.
We Incorporate Systems That Make India Proud.
- Recycling. Reinvented. Responsibly.
- Smart Tech, Clean Future.
- From Waste to Worth.
From Waste to Worth — The PGC Process
AI Sorting
Advanced AI systems identify and separate plastics by family (PET, PE, PP, PS) with exceptional accuracy, reducing manual effort and contamination.
01
Shredding
Sorted plastics are shredded into uniform flakes, preparing them for efficient washing and further processing.
02
Washing
Multi-stage cleaning with cold, hot, and chemical treatments ensures the highest purity and consistency of recycled material.
03
Extrusion
Clean flakes are melted and extruded into strong, high-grade plastic pellets that match industrial quality standards.
04
Bagging
Final recycled granules are packed in 25kg sealed bags, ready for direct use in manufacturing and EPR compliance.
05
Smart automation turns waste into valuable raw material.
Recycling Today, Sustaining Tomorrow.
Plastic consumption is rising rapidly — from 435 million tons in 2024 to an expected 764 million tons by 2040.
Yet, only 10% is currently recycled. We must reach 40% to meet global sustainability and EPR goals.
Growing Plastic Demand
Global plastic usage continues to rise, placing immense pressure on natural resources and waste systems.
Low Recycling Rates
Only 10% of plastics are currently recycled — the rest contributes to pollution and landfill buildup.
The 2040 Goal
Achieving 40% recycling by 2040 is essential to meet EPR standards and create a sustainable circular economy.
Every recycled granule is a step toward a cleaner planet, Learn Why Recycling Matters
Affordable. Scalable. Sustainable.
PGC 5.0 integrates mechanical recycling and AI automation to deliver a cost-effective recycling solution that reduces manpower, minimizes downtime, and enhances productivity.
4.5/5 Rating
From government collaborations to industrial clients, our partners trust PGC 5.0 for its innovation, efficiency, and sustainability.
Affordable. Scalable. Sustainable.
PGC 5.0 integrates mechanical recycling and AI automation to deliver a cost-effective recycling solution that reduces manpower, minimizes downtime, and enhances productivity.
4.5/5 Rating
From government collaborations to industrial clients, our partners trust PGC 5.0 for its innovation, efficiency, and sustainability.
Types of Plastics Reuse I Recycling
Energy Recovery
Air emissions discharged through chimney Leachate to Soil & Water
Will reduce 40 % to 10% in 2040 due to Pollution
Chemical Recycling
Pyrolysis,Gasification,
Depolymerisation,Solvent based
Will increase 3 % to 10% 20% in 2040 due to MLP
Mechanical Recycling
Sorting PE, PP, PET & PS,
Washing + Cleaning,
Compounding,Pelletising
Will increase from 6 – 9% to 40 – 45% in 2040
Exsisting
Solution
01
Difficult to separate plastics
06
Difficult to separate plastics
02
Many Labours are needed
05
Machinery Supplier Coordination
03
Limited recycling capability
04
Quality of recycled plastics?
AI-Powered Plastic Sorting
01
PGC - Total Solution Provider
05
Reliable & Higher Customer Satisfaction
06
20T/day and above
03
Recycled PP, PE, PS, PET
04
Less Human Resources
02
01
Difficult to separate plastics
06
Difficult to separate plastics
02
Many Labours are needed
05
Machinery Supplier Coordination
03
Limited recycling capability
04
Quality of recycled plastics?
AI-Powered Plastic Sorting
01
PGC - Total Solution Provider
05
Reliable & Higher Customer Satisfaction
06
20T/day and above
03
Recycled PP, PE, PS, PET
04
Less Human Resources
02
Exsisting
Solution
Difficult to separate plastics
Many Labours are needed
Limited recycling capability
Quality of recycled plastics?
Need expertise & interact with multiple machinery suppliers
Problem not solved
Advanced AI-Powered High speed Plastics Sorter
Less Human Resources
20T/day and above
Good grade recycled PP,PE (LLDPE LDPE, HDPE), PS & PET
PGC - Total Solution Provider
Reliable & Higher Customer Satisfaction
AI-Powered Sorting System
Accurately identifies and separates plastic types for higher recycling yields.
Zero Landfill Vision 2030
Aiming to divert all recyclable plastic waste from landfills by 2030.
Building a Cleaner Future Through Smart Recycling
The global plastics challenge demands smarter solutions. With consumption exceeding 435 million tons annually, traditional recycling methods can’t keep pace.
The PGC 5.0 MRP System integrates AI-powered sorting, robotic automation, and precision extrusion to recover, refine, and reuse plastics efficiently.
By adopting such scalable systems, municipalities and industries can achieve both environmental compliance and long-term operational efficiency.
Benfits
Benefits for Government & Public Policy
Automated, modular recycling systems deliver measurable economic, environmental, and operational advantages for municipalities and national programs. The PGC 5.0 MRP system with AI sorting and automation ensures efficiency, sustainability, and scalability at every stage.
Advanced Automation & Efficiency
AI-based sorting and automated shredding drastically cut labour costs and downtime.
Ensures smooth, high-volume plastic recycling for municipal operations.
High-Quality Recycled Output
Optical and robotic precision deliver consistently pure recycled granules.
Complies with national EPR targets and industry quality standards.
Scalability & Digital Upgrades
A modular, digitally upgradable system that grows with demand.
Future-proofs public recycling programs against policy and volume changes.
Sustainability & Circular Economy
Closed-loop energy and water recovery minimize landfill dependency.
Strengthens circular-economy initiatives and environmental compliance.
Benfits
Benefits for Government & Public Policy
Automated, modular recycling systems deliver measurable economic, environmental, and operational advantages for municipalities and national programs. The PGC 5.0 MRP system with AI sorting and automation ensures efficiency, sustainability, and scalability at every stage.
Advanced Automation & Efficiency
AI-based sorting and automated shredding drastically cut labour costs and downtime.
Ensures smooth, high-volume plastic recycling for municipal operations.
Advanced Mechanical Plastics Recycling
Proven, mature, and cost-effective technology
Largest environmental impact reduction
Direct job creation and inclusive growth
Material value recovery and import substitution
Enables circular economy compliance & EPR credits
High-Quality Recycled Output
Optical and robotic precision deliver consistently pure recycled granules.
Complies with national EPR targets and industry quality standards.
Scalability & Digital Upgrades
A modular, digitally upgradable system that grows with demand.
Future-proofs public recycling programs against policy and volume changes.
Sustainability & Circular Economy
Closed-loop energy and water recovery minimize landfill dependency.
Strengthens circular-economy initiatives and environmental compliance.