Why PGC
Empowering a sustainable future through AI-driven plastic recycling solutions. PGC 5.0 MRP transforms household waste into valuable resources for a cleaner planet.
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PGC 5.0 MRP with AI Sorting System
The PGC 5.0 MRP provides a complete mechanical recycling solution for household plastic garbage. By leveraging advanced AI sorting technology, it efficiently transforms waste into valuable resources. This system is engineered to drive a sustainable future through reliable and high-quality recycling processes.
PGC’s Wisdom & Expertise in Plastics Processing
Wisdom learnt in 320 years helps the customer in proper selection of machinery and auxiliary equipment, integrating them to reduce operating cost.
Reputed world-class suppliers across the globe.
Proper evaluation and selecting suitable suppliers.
Doing stage inspections & approving for despatch.
WISDOM
Applying deep industry knowledge to enhance efficiency, quality, and performance.
AI sorting based upon image sorting – continuous loop, high output.
Design the complete PGC 5.0 MRP system as needed.
Design of optimised process flow as per input dry plastics garbage.
Optimising the machinery as per the feed stock.
Multi-stage shredding, multi-stage cold & hot water washing + cleaning.
Proper shredding, blending and compounding.
Dedicated extruder lines for flexible, rigid & PET recycling customised as required, with online cooling of strands & compounding.
Twin screw co-rotating high-performance extruder with pelletiser & bagging station.
Removing degassing, odour & impurities.
Best quality of recycled plastics granules.
Prepare SOPs, Training, Operating & Maintaining the system for 320 days/year × 21 hours.
Highly reliable system – prepared for predictive, preventive & breakdown maintenance.
Supporting erection & commissioning, trial production, and handing over the functioning plant.
The Plastic Waste Crisis
Rising Consumption: Plastics Consumption is going up and per capita consumption in 2023 – 15kg, in 2030 – 24kg & in 2040 – 79kg*.
Major Disposal Problem:
Plastics Garbage – mostly burnt Energy recovery – may be Air Pollution.
Mixed Plastics – used for Landfill – Land Pollution spoiling the earth.
Blocks sewage, gets in to water bodies, river & sea – Water Pollution.
Ensuring EPR: Ensuring EPR – Extended Producer Responsibility in state.
1. REDUCE
Minimizing plastic usage at the source to prevent waste generation.
The 3 Rs: The Path to a Cleaner Earth
3. RECYCLE
Transforming plastic waste into new, valuable products and materials.
2. REUSE
Extending the life of plastic products through repeated use.
PGC 5.0 MRP with AI Sorting Total Solution for Household Plastics Garbage
Difficult to separate plastics
Manual sorting is inefficient and inaccurate.
01
Many Labours are needed
High labor costs and reliance on manual work.
02
Limited recycling capability
Low processing capacity restricts output and impact.
03
Quality of recycled plastics?
Impure output leads to low-value recycled material.
04
Need expertise & interact with multiple suppliers
Sourcing and integrating separate systems is complex.
05
Problem not solved
Incomplete solutions fail to address the core waste issue.
06
Advanced AI-Powered High-speed Plastics Sorter
Precisely identifies and separates plastic types at high volume.
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Less Human Resources
Automation significantly reduces manual labor and operational costs.
02
20 T/day and above
High-capacity processing ensures scalability and meets recycling demands.
03
Good Grade Recycled LLDPE, LDPE, HDPE, PP, PS + PET
Each recycled plastics – LLDPE, LDPE, HDPE, PP, PS + PET are bagged in 25 kg bags
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PGC - Total Solution Provider
We provide a single, integrated system from start to finish.
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Reliable & Higher Customer Satisfaction
Ready-to-sell bags are prepared for market distribution
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Smart automation turns waste into valuable raw material.
From Raw Waste to Ready-to-Sell Recycled Plastics
01
Initial Segregation & Transportation
Dry Plastics in bales sent to main reprocessing plant
Final Sorting with Advanced AI sorter ensures proper separation
Sorted Plastics as per their family consolidated for processing
02
Comprehensive Cleaning & Preparation
Each plastics family items are washed, cleaned & shredded
Details on dried & stored in Silo for quality preservation
03
Advanced Compounding & Pelletizing
Shredded Plastics as per their family processed in twin screw co-rotating extruder
First Stage Die cut pellets are compounded with necessary additives/ennoblers
Compounded Plastics are processed in turn across co-rotating & stage extruder
04
Quality Assurance & Packaging
Pellets are passed through cooling path & polishing
Each recycled plastics – LLDPE, LDPE, HDPE, PP, PS + PET are bagged in 25 kg bags
Ready-to-sell bags are prepared for market distribution
05
National Pride in Sustainability
We incorporate systems that make India proud
PGC 5.0 MRP with AI sorting system represents cutting-edge Indian innovation
Key Benefits & Outcomes
The PGC 5.0 MRP system delivers exceptional economic and operational advantages by transforming plastic waste into valuable resources. Our advanced AI sorting ensures precise material separation, while our efficient Sun & Planetary model maximizes output and minimizes costs. This integrated approach guarantees high-quality recycled granules and significantly boosts your recycling profitability and sustainability impact.
High Recovery Rate:
Almost 68% of Dry Plastics Garbage can be reprocessed and sold to the plastics product manufacturers.
Customized Quality:
Highly customised and as per the requirement of the place ensuring good quality recycled plastics granules.
Decentralized Efficiency (Sun & Planetary Model):
This model reduces garbage transportation costs and environmental impact. Only dry plastics are sent to the main plant.
Maximized Uptime:
The main plant operates round the clock with pre-processed material, leading to increased output.
Driving the 3Rs:
Our system actively promotes the core principles of sustainability: REDUCE, REUSE, RECYCLE.